Saturday, November 29, 2008

As seen from a satellite

The Sierra Pacific Power office building project was almost done. And what a project it had become. Close to two years for completion. From the time I arrived when there were just a few pieces of steel coming out of the ground till the end, when the completed building sat in a huge park, complete with streams and a lake. (they had to do something expensive with that underground river!)

And then there was the Board Room. It could be thought of as a major project all of its own. It was located on the 4th floor, the Executive floor, where every Vice-President had an office with a view. And each office was exactly the same size. Exactly. When we began to layout the walls, we were told that these executives would probably measure their office and that of their rivals. And they did. Once we started the work, those VP's would show up every day to see if their office was being slighted in any way. And they all carried tape measures.

The wall coverings alone were worth over $250,000. Material only. Wool broadcloth at $110 a yard and used as wallpaper. I kept the wall coverings in the safe, also located on that floor. And the plans changed almost daily as the executives were inspired by seeing what another VP was doing to his office.

Back to the Board Room. It was the last thing that was designed by the architect. Until we actually began the work, that floor was simply a blank on the drawings. And since the floor was not on the bid drawings, we were able to do the work for a guaranteed fee over and above the cost of the materials. And what a fee it was!

We spent months on the boardroom alone. A room that wasn't much bigger than 40' x 40'. And at one time we had a dozen people; painters, working on the ceiling of that room.

I only wish that I had a few photos of the room. Polaroid was the technology of the day and I might have taken a few with the jobsite camera, but I have no idea if the prints remain.

Odds and Ends. All of the glass at the Command level (3rd Floor) and the ground floor (Accounting) was bullet proof.

The original site was planted in grass with wandering paths alongside the artificial streams. These paths were also made into a PAR course for the employees. The streams were actually re-circulated water from the stream beneath the basement. Pumped up at the west end of the property and wandering through the streambeds and then back down again at the west end.

The migratory Canadian Geese loved the grass! Sierra Pacific hired a hunter to keep them away, but Fish and Game put a stop to that and they had to resort to using Carbide cannons to scare them. This worked for about a day. After that, the geese owned the property!

Today, I used Google Earth to see what the site looks like now and I see that the people who loved asphalt have won. The park is gone.

39°28'26.02"N Latitude

119°46'59.36"W Longitude

Tuesday, November 25, 2008

Spray Here

The Sierra Pacific Power project continued on and once the prefabricated brick wall panels were in place and the inside temperature was stabilized, we began the finish work; paint and wall coverings.

Ordinarily I was the Project Manager for the framing and drywall/lath and plaster portions of a project. Most times I was pulled off the job early and moved to another project that was just breaking ground. But not this time. There weren't many projects in the schedule and so the decision was made for me to remain and direct the work with the painters.

Solari and Sons, my employer, had always been a painting and decorating contractor and the kind of work that I did was somewhat new to the company. And the painters treated us as if we were step-children. OK, I could live with that. I just wanted to learn.

I knew the painting foreman by reputation; tough! So I introduced myself and told him that I would need all of the help I could get; that I would depend on him to educate me. It took awhile but we became friends. I would seek him out and ask his advice for every major decision and that helped.

And one major decision was soon to be made; the specifications called for a urethane finish on all of the exposed wood. That was every door and all of the trim. One of the painters, another foreman, told me that if we could change the spec's and finish the wood in lacquer, we could have a better looking job and at half the price. So we finished some samples and submitted the request along with a very modest decrease in the contract value. The customer bought it! And we were looking at a great profit if we could pull it off. For the problem with lacquer is the extreme flammability of the product when you are applying it. Plus the temperature had to be just right. Where were we going to find a place to spray it?

We were almost ready to rent a warehouse for the spraying when someone mentioned the basement. Half of the basement consisted of parking for the executives. And there were lots of them! So we were looking at almost 40,000 square feet of bare floor space. Plus, the basement had 2 very large exhaust fans to clear vehicle exhaust. A plan was made.

We turned the parking area into a huge spray booth; closing off all entrances with poly sheeting. Large propane heaters were brought down and turned on to warm the basement and the wood.

Once everything was ready to be sprayed, we barricaded the entrances, turned off the heaters and turned on the fans to vent the fumes. We couldn't risk an open flame or spark of any kind.

Well, it worked and beautifully. Although every time we had a 'spray day' I was tense and nervous until they came and told me that they had finished. You see, we hadn't told the customer about some of the dangers inherent in the use of lacquer. And I certainly didn't want to be the one to explain why the basement just blew up!

Yes, the painters had reassured me many times that nothing was going to happen; that they had it covered… but!


 

Friday, November 07, 2008

Pay Here

Spring soon became summer and despite the well meaning efforts of the QC team, we were making progress. The basement walls were framed and drywall was applied. Taping and painting followed and since the basement was always at a uniform temperature, we decided to keep our tools down there. We would all meet there early in the morning and enjoy a cup of coffee before opening the 'gang' boxes and beginning work at 7.

One morning, as I was about to go down the stairs, I noticed that the lights were out and it was pitch black in the basement. I hunted around on the first floor for the temporary power box that fed the basement and found it connected and it appeared to be on. I assumed that a circuit breaker must have failed so I grabbed a flashlight and went down the stairs. Oops! My flashlight revealed that the basement was filling with water! The water was easily 5 foot deep and climbing.

The construction management team found the problem at about the same time and quickly disconnected all the power to the basement. Pretty soon there were half a dozen pumps in action as they tried to drain the basement. This took most of the day and that night and it wasn't until the next day that we could go back down and see what damage had been done.

As I had written earlier, this building sat directly in the path of a underground river and a very large and powerful sump pump had been installed to keep the basement dry. This pump had been placed on a 'dedicated' circuit so that it would never be without power. 'Never' is a funny word. Not to be trusted!

With the pump in operation again and an army of laborers mopping and vacuuming, it was time to assess the damage. And there was plenty. The walls had been painted and since they had also been insulated, the insulation had become wet and soggy. We had to open up all the walls and remove tons of wet fiberglass. Along with tons of soggy drywall.

Of course we were paid for the damage, as were all of the other trades that had been affected by the power outage. And it was quite a bill!

Something to remember; the power company paid us. After all, it was their building and it was their circuit that had failed. But they simply passed these costs on to the rate payers. Their customers. So this decision to build in the middle of an underground river was already costing the customers of Sierra Pacific and would continue to do so as the building continued.